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Manufacturing Efficiency

A stitch in time

Flexpress adds a Duplo 600i booklet-making system to strengthen production resilience and provide additional saddle-stitching capacity.

Producing large volumes of saddle-stitched booklets to urgent deadlines makes equipment resilience essential.

Duplo booklet-making equipment at Flexpress

Building Redundancy

Even dependable equipment can be affected by breakdowns or delayed spare parts.

A backup system must provide:

  • Comparable stitch quality
  • Accurate trimming
  • Fast setup
  • Compatibility with the existing workflow
  • Enough capacity to protect deadlines

The Duplo 600i

Flexpress added a Duplo 600i booklet-making system with professional stitching heads and a heavy-duty three-knife trimmer.

The machine produces booklets consistent with the main production line and can move into service without extensive additional preparation.

More Than a Backup

The extra system also increases everyday capacity, allowing production to respond more effectively during peaks in demand.

Redundancy is not unused capacity. It is protection against disruption and a practical way to preserve customer deadlines.

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